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Automated Welding Assembly Line for Car Balance Connecting Rods

Short Description:

Fully automatic welding workstation. The equipment automatically loads materials, and the entire welding process is completed by the gantry robot for automatic handling. Real-time size monitoring and weld penetration detection are carried out during the welding process to ensure uniform product accuracy and completely eliminate human errors! The entire process is monitored and stored with data, allowing the quality of each product to be traceable! It also supports the welding of balance connecting rods of different specifications, helping you reduce equipment investment costs.

Automated Welding Assembly Line for Car Balance Connecting Rods

Welding Video

Welding Video

Product Introduction

Product Introduction

  • Fully automatic precise feeding system, stability increased by ≥40%

    Using a combination of a lifting machine and a vibrating disc, steel rods and bushings are fed stably, efficiently and continuously, avoiding the inconsistent postures and misplacement issues caused by manual feeding, and reducing the risk of incorrect feeding by approximately 40% or more.

  • Intelligent welding system, welding consistency improved by ≥50%

    The displacement truss automatically completes detection, positioning and welding, with no human intervention throughout the process. It eliminates human operational errors and achieves standardization in the welding process. The consistency of welding dimensions is improved by over 50%, and the batch stability is significantly enhanced.

  • Three-tier quality assurance mechanism, achieving "0 defect products" in the output

    Incoming material inspection before welding: Preventing unqualified parts from entering the welding station; Position and size limitation and fixation during welding: Ensuring precise welding positions and dimensions; Post-weld depth detection: Confirming welding strength and quality. The three-tier guarantee ensures that defective parts are intercepted in real time, achieving "0 defective products" in the output.

  • Customized conformal electrode design, reduction of poor appearance ≥ 60%

    The electrode is highly matched with the product outline, with uniform force distribution. This effectively avoids appearance defects such as crushing and scratching during the welding process, significantly improving the consistency of the welding appearance and reducing the appearance rework rate by more than 60%.

  • Real-time monitoring of welding dimensions, dimension pass rate ≥ 99.8%

    Real-time monitoring of key welding dimensions. Abnormalities are immediately identified, and the welding results are automatically judged as qualified or not. Any defective dimensions are intercepted in advance, and the overall pass rate remains above 99.8%.

  • Full-process data monitoring and traceability

    A unique ID is assigned to each workpiece, and displacement/pressure/current/voltage/time curves as well as monitoring videos are recorded. The data is locally saved and can be exported or uploaded to the MES for quality analysis and responsibility tracing.

Welder Details

Welder Details

锐泰-汽车平衡连杆焊接流水线-1

Welding Parameters

Welding Parameters

Successful Cases

Successful Cases

case (2)
AZDB-260-4台-减震器连杆吊环焊接专机-(27)-拷贝
比亚迪汽车减震器-吊环焊接专机-(8)
英维特汽车座椅滑轨加强片凸焊机-(11)

After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

single_system_1 single_system_2 single_system_3

Partner

Partner

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Welder FAQ

Welder FAQ

  • Q: Are you a manufacturer or trading company?

    A: We are a manufacturer of welding equipment for more than 20 years.

  • Q: Can you export machines by your factory.

    A: Yes, we can

  • Q: Where are your factory?

    A: Xiangcheng District, Suzhou City, Jiangsu Province, China

  • Q: What do we need to do if the machine fails.

    A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.

  • Q: Can I make my own design and logo on the product?

    A: Yes, we do OEM.Welcome global partners.

  • Q: Can you provide customized machines?

    A: Yes. We can provide OEM services.  Better to discuss & confirm with us.