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Automobile AB column capacitor discharge nut welding machine

Short Description:

Capacitor energy storage nut projection welding machine solves the strength and stability problems of projection welding between nuts and high-strength steel and hot-formed steel, and has become the equipment for projection welding of such steel plate nuts.

1. The equipment structure is simple, the technology is advanced and reliable;

2. Low demand on the grid, three-phase charging, and grid balance;

3. DC welding can realize projection welding of common materials, galvanized sheet, stainless steel sheet, high-strength steel, hot-formed steel and nuts;

4. Stable energy and high consistency of welding quality;

5. Small spatter in projection welding;

6. Energy saving, compared with AC projection welding machine, it can save energy by about 30%.

Automobile AB column capacitor discharge nut welding machine

Welding Video

Welding Video

Product Introduction

Product Introduction

  • Process innovation to meet customer welding requirements

    The ADR-20000J double-head capacitor energy storage projection welding machine we chose has DC output, extremely high peak value, and extremely short discharge time. It can break through the aluminum-silicon coating of the thermoformed plate and achieve a strong and standardized welding effect. It fully meets the needs of A-pillars and Welding requirements for central channel nuts;

  • Compatible with multi-standard product welding, reducing investment budget

    Single power supply double head structure, one set of large cylinder head, one set of small cylinder head, the big head is used for M10-M14 nut welding, the small head is used for M6-M10 nut welding, one equipment covers All products meet the investment budget;

  • Realize the function of automatic nut throwing to avoid work-related injuries

    Add a nut conveyor, which only takes 0.5 seconds to convey nuts, without manual intervention, avoiding the risk of pressing hands, and increasing the tempo by 20%;

  • There is a quality inspection system, and the quality is guaranteed

    Add sensors to detect when the nut is in place, and add counting function and in-position reset function in the system to ensure that the set number of welding is completed before entering the next process, avoiding the risk of missing and missing welding;

Welder Details

Welder Details

产品说明-160-中频点焊机--1060

Welding Parameters

Welding Parameters

                                        Low voltage capacitance                                    Medium voltage capacitance
        Model   ADR-500    ADR-1500    ADR-3000    ADR-5000      ADR-10000    ADR-15000      ADR-20000        ADR-30000        ADR-40000
   Store energy        500        1500       3000        5000          10000       15000          20000             30000           40000
          W.S
    Input power          2           3          5          10              20           30             30               60             100
          KVA
     Power Supply    1/220/50                                      1/380/50                                               3/380/50
          φ/V/Hz
    Max Primary              current           9          10          13          26              52            80             80               160             260
             A
   Primary Cable        2.5㎡          4㎡         6㎡        10㎡            16㎡           25㎡            25㎡               35㎡             50㎡
           mm²
  Max short-circuit           current          14          20          28          40              80           100            140               170             180
            KA
  Rated Duty Cycle                                                                                                        50
             %
   Welding Cylinder              Size       50*50       80*50      125*80       125*80         160*100       200*150        250*150          2*250*150       2*250*150
            Ø*L
     Max Working             Pressure        1000         3000        7300        7300           12000         18000          29000            57000           57000
              N
    Cooling Water         Consumption           -             -             -           8               8            10              10                10               10
           L/Min

 

 

Model

ADB-5

ADB-10

ADB-75T

ADB100T

ADB-100

ADB-130

ADB-130Z

ADB-180

ADB-260

ADB-360

ADB-460

ADB-690

ADB-920

   Rated Capacity

KVA

5

10

75

        100

100

130

130

180

260

360

460

690

920

Power Supply

ø/V/HZ

1/220V/50Hz

3/380V/50Hz

Primary Cable

mm2

2×10

2×10

3×16

3×16

3×16

3×16

3×16

3×25

3×25

3×35

3×50

3×75

3×90

Max Primary Current

KA

2

4

18

        28

28

37

37

48

60

70

80

100

120

Rated Duty Cycle

%

5

5

20

20

20

20

20

20

20

20

20

20

20

Welding Cylinder Size

Ø*L

Ø25*30

Ø32*30

Ø50*40

Ø80*50

Ø100*60

Ø125*100

Ø160*100

Ø160*100

Ø160*100

Ø200*100

Ø250*150

Ø250*150*2

Ø250*150*2

Max Working Pressure(0.5MP)

 N

240

400

      980

2500

3900

6000

10000

10000

10000

15000

24000

47000

47000

Compressed Air Consumption

 Mpa

 0.6-0.7

 0.6-0.7

 0.6-0.7

0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

Cooling Water Consumption

 L/Min

-

-

6

6

8

12

12

12

12

15

20

24

30

Compressed Air Consumption

L/Min

1.23

1.43

1.43

2.0

2.28

5.84

5.84

5.84

5.84

9.24

9.24

26

26

 

 

Successful Cases

Successful Cases

case (1)
case (2)
case (3)
case (4)

After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

single_system_1 single_system_2 single_system_3

Partner

Partner

partner (1) partner (2) partner (3) partner (4) partner (5) partner (6) partner (7) partner (8) partner (9) partner (10) partner (11) partner (12) partner (13) partner (14) partner (15) partner (16) partner (17) partner (18) partner (19) partner (20)

Welder FAQ

Welder FAQ

  • Q: Are you a manufacturer or trading company?

    A: We are a manufacturer of welding equipment for more than 20 years.

  • Q: Can you export machines by your factory.

    A: Yes, we can

  • Q: Where are your factory?

    A: Xiangcheng District, Suzhou City, Jiangsu Province, China

  • Q: What do we need to do if the machine fails.

    A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.

  • Q: Can I make my own design and logo on the product?

    A: Yes, we do OEM.Welcome global partners.

  • Q: Can you provide customized machines?

    A: Yes. We can provide OEM services.  Better to discuss & confirm with us.