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Pressure sensor automatic spot welding machine

Short Description:

The customer needed a complete turnkey automated welding and assembly equipment that could be adapted to multiple products, aiming to address the efficiency, accuracy and quality control issues of the existing processes, and meet their demand for high-precision and stable production of precision products. Therefore, Agera designed a fully automatic welding workstation for them.

Pressure sensor automatic spot welding machine

Welding Video

Welding Video

Product Introduction

Product Introduction

  • ≥99% Production First-time Pass Rate

    Through high-precision welding fixtures, the parallelism between the upper and lower surfaces of the product is ensured to be ≤ 0.02mm. Combined with precise closed-loop control of welding parameters, the first-time pass rate of production is increased to over 99%, while the product damage rate is controlled within 0.1%. Compared to the traditional manual production mode, the loss of defective core precision materials is reduced by more than 80%, significantly saving the production cost of high-value materials.

  • Leakage Rate Approaches 0

    Equipped with Shimadzu MSE2400 high-precision ammonia mass spectrometry leak detector, the detection sensitivity in high-sensitivity mode can reach 10^-13Pa・m³/s. Compared to traditional detection equipment, the defective product leakage rate is reduced by 99%; at the same time, it can precisely locate a single defective product, completely solving the problem of full batch rejection of 4 pieces in the original batch production, increasing the single batch production capacity utilization by 15%, and avoiding the waste of ineffective production capacity.

  • Full Process Data Traceability

    The equipment supports real-time monitoring and storage of all parameters such as welding time, current, and pressure. It can store ≥ 20 sets of welding specification parameters, and has an automatic alarm function for parameter over-limit, achieving full data traceability of the production process. Compared to the traditional mode without data recording, the efficiency of quality problem investigation is improved by 60%, and the cost of quality control and after-sales management is reduced by 30%.

  • Flexible Quick Change Adaptation

    The equipment has the ability to flexibly adjust at all workstations, and is equipped with aluminum alloy quick-change fixtures, which can quickly adapt to the production needs of different specifications of products. The product changeover time is shortened from the traditional 2 hours to within 10 minutes, increasing the changeover efficiency by 90%, and perfectly meeting the flexible production needs of customers with multiple varieties and small batches.

Welder Details

Welder Details

锐泰-汽车平衡连杆焊接流水线-1

Welding Parameters

Welding Parameters

Successful Cases

Successful Cases

case (2)
AZDB-260-4台-减震器连杆吊环焊接专机-(27)-拷贝
比亚迪汽车减震器-吊环焊接专机-(8)
英维特汽车座椅滑轨加强片凸焊机-(11)

After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

single_system_1 single_system_2 single_system_3

Partner

Partner

partner (1) partner (2) partner (3) partner (4) partner (5) partner (6) partner (7) partner (8) partner (9) partner (10) partner (11) partner (12) partner (13) partner (14) partner (15) partner (16) partner (17) partner (18) partner (19) partner (20)

Welder FAQ

Welder FAQ

  • Q: Are you a manufacturer or trading company?

    A: We are a manufacturer of welding equipment for more than 20 years.

  • Q: Can you export machines by your factory.

    A: Yes, we can

  • Q: Where are your factory?

    A: Xiangcheng District, Suzhou City, Jiangsu Province, China

  • Q: What do we need to do if the machine fails.

    A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.

  • Q: Can I make my own design and logo on the product?

    A: Yes, we do OEM.Welcome global partners.

  • Q: Can you provide customized machines?

    A: Yes. We can provide OEM services.  Better to discuss & confirm with us.