Capacitor Discharge Spot Welder-ADR-10000
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Product Introduction
Product Introduction
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1. Low requirements on the power grid and will not affect the power grid
Since the principle of the energy storage welding machine is to first charge the capacitor through a small-power transformer and then discharge the workpiece through a high-power welding resistance transformer, it is not easily affected by the fluctuation of the power grid, and because the charging power is small, the power grid Compared with AC spot welders and secondary rectifier spot welders with the same welding capacity, the impact is much smaller.
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2. The discharge time is short and the thermal influence is small
Since the discharge time is less than 20ms, the resistance heat generated by the parts is still conducted and diffused, and the welding process has been completed and cooling begins, so the deformation and discoloration of the welded parts can be minimized.
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3. Stable welding energy
Since each time the charging voltage reaches the set value, it will stop charging and switch to discharge welding, so the fluctuation of welding energy is extremely small, which ensures the stability of welding quality.
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4. Extra large current, suitable for multi-point annular convex welding, pressure-resistant sealed convex welding process.
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5. No need for water cooling, saving energy consumption.
Due to the extremely short discharge time, there will be no overheating when used for a long time, and the discharge transformer and some secondary circuits of the energy storage welding machine hardly need water cooling.
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Application of energy storage welding machine
In addition to welding ordinary ferrous metal steel, iron and stainless steel, the energy storage spot welding machine is mainly used for welding non-ferrous metals, such as: copper, silver, nickel and other alloy materials, as well as welding between dissimilar metals. It is widely used in industrial production and manufacturing fields, such as: construction, automobile, hardware, furniture, household appliances, household kitchen utensils, metal utensils, motorcycle accessories, electroplating industry, toys, lighting, and microelectronics, glasses and other industries. The energy storage projection welding machine is also a high-strength and reliable welding method for high-strength steel, hot-formed steel spot welding and nut projection welding in the automobile manufacturing industry.
Welder Details
Welder Details
Welding Parameters
Welding Parameters
| Low voltage capacitance | Medium voltage capacitance | ||||||||
| Model | ADR-500 | ADR-1500 | ADR-3000 | ADR-5000 | ADR-10000 | ADR-15000 | ADR-20000 | ADR-30000 | ADR-40000 |
| Store energy | 500 | 1500 | 3000 | 5000 | 10000 | 15000 | 20000 | 30000 | 40000 |
| W.S | |||||||||
| Input power | 2 | 3 | 5 | 10 | 20 | 30 | 30 | 60 | 100 |
| KVA | |||||||||
| Power Supply | 1/220/50 | 1/380/50 | 3/380/50 | ||||||
| φ/V/Hz | |||||||||
| Max Primary current | 9 | 10 | 13 | 26 | 52 | 80 | 80 | 160 | 260 |
| A | |||||||||
| Primary Cable | 2.5㎡ | 4㎡ | 6㎡ | 10㎡ | 16㎡ | 25㎡ | 25㎡ | 35㎡ | 50㎡ |
| mm² | |||||||||
| Max short-circuit current | 14 | 20 | 28 | 40 | 80 | 100 | 140 | 170 | 180 |
| KA | |||||||||
| Rated Duty Cycle | 50 | ||||||||
| % | |||||||||
| Welding Cylinder Size | 50*50 | 80*50 | 125*80 | 125*80 | 160*100 | 200*150 | 250*150 | 2*250*150 | 2*250*150 |
| Ø*L | |||||||||
| Max Working Pressure | 1000 | 3000 | 7300 | 7300 | 12000 | 18000 | 29000 | 57000 | 57000 |
| N | |||||||||
| Cooling Water Consumption | - | - | - | 8 | 8 | 10 | 10 | 10 | 10 |
| L/Min | |||||||||
Custom Process
Custom Process
Successful Cases
Successful Cases
After-sales System
After-sales System
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20+Years
service team
Accurate and professional -
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service online
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technical training freely.
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Partner
Welder FAQ
Welder FAQ
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Q: What is the technological innovation direction of spot welding machine?
A: The technical innovation direction of the spot welding machine mainly includes intelligence, digitalization and automation. Through the application of new technologies and materials, the efficiency and welding quality of equipment can be improved, costs and energy consumption can be reduced, and intelligent production and digital management can be realized.
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Q: Do the electrodes of the spot welding machine need to be replaced regularly?
A: Yes, the electrodes of the spot welder will wear or deform after a period of use and need to be replaced or repaired regularly.
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Q: How to correctly replace the electrode of the spot welder?
A: To replace the electrode of the spot welder, you need to turn off the power and wait for the equipment to cool down, then use tools to remove the electrode, install a new electrode and calibrate it.
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Q: Does the maintenance of the spot welding machine need a professional?
A: Yes, spot welder repairs require professionals with relevant skills and experience.
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Q: What should I do if the spot welding machine breaks down during use?
A: When a fault occurs, it is necessary to turn off the power first, and carry out inspection and maintenance according to the user manual of the equipment or consult a professional.
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Q: What industries and fields can spot welding machines be used for?
A: Spot welding machines are widely used in many industries and fields such as automobiles, electronics, aviation, metallurgy, and construction.