Battery Pack Aluminum Busbar Welding Machine
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Product Introduction
Product Introduction
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The welding yield has been increased to over 99.5%.
By adopting 1000Hz high-frequency inverter + servo closed-loop control technology, precise millisecond-level current regulation is achieved, completely solving the metallurgical bonding problem between T2 brass and 1/6-inch aluminum alloy. It covers copper-aluminum strip products with a thickness ranging from 2 to 6mm. From the root cause, it eliminates traditional defects such as pores and incomplete welding, and the single welding yield has been improved from less than 85% to over 99.5%. This completely eliminates potential safety hazards in the vehicle's electrical system.
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99% or higher of base material strength with zero defects, with a quality fluctuation of ≤2%
The flash butt welding process without filler material is used to achieve true metallurgical bonding. Combined with high clamping force + top forging force to ensure fusion quality, the joint strength reaches over 99% of the base material. The quality fluctuation of the same batch of products is controlled within 2%, and the pull test realizes the priority fracture of the base material, while the bending test shows no fracture at the weld joint. It fully complies with the PPM quality standard of the automotive industry.
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Precise heat control and coating protection, reducing single-piece cost by 15%
The medium-frequency inverter DC power supply is used to achieve centralized heating, with a power factor of over 98%. Compared to traditional welders, it saves 30% energy, reduces the welding heat-affected zone by 60%, and the coating damage rate in non-welding areas is ≤1%. This completely eliminates the need for manual re-coating procedures, reducing the single-piece manufacturing cost by 15%. At the same time, it ensures the product's anti-corrosion performance and appearance delivery standards.
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Quality positioning efficiency has increased by 90%
Equipped with the patented LabVIEW control system independently developed by Suzhou Anjia, it achieves a 10ms high-speed response, full-process visual monitoring and permanent storage of welding parameters, automatic alarm and interlock for abnormal conditions, and a 90% improvement in quality problem positioning efficiency. It truly realizes the monitoring, traceability, and analysis of the entire welding process, helping customers successfully pass the IATF16949 quality system certification.
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Production capacity has increased by 6-10 times
It fully covers copper-aluminum strip products within 200mm² in all specifications. The composite electrode is used for precise positioning. The equipment has a comprehensive failure rate of ≤10%. It supports 7×24-hour continuous stable operation. The welding cycle per workstation is ≤30 seconds. Compared to the traditional 3-5 minutes per piece production efficiency, the overall production capacity has increased by 6-10 times, completely solving the production capacity bottleneck problem.
Welder Details
Welder Details
Welding Parameters
Welding Parameters
Custom Process
Custom Process
Successful Cases
Successful Cases
After-sales System
After-sales System
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20+Years
service team
Accurate and professional -
24hx7
service online
No worry after sales after-sales -
Free
Supply
technical training freely.
Partner
Partner
Welder FAQ
Welder FAQ
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Q: Are you a manufacturer or trading company?
A: We are a manufacturer of welding equipment for more than 20 years.
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Q: Can you export machines by your factory.
A: Yes, we can
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Q: Where are your factory?
A: Xiangcheng District, Suzhou City, Jiangsu Province, China
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Q: What do we need to do if the machine fails.
A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.
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Q: Can I make my own design and logo on the product?
A: Yes, we do OEM.Welcome global partners.
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Q: Can you provide customized machines?
A: Yes. We can provide OEM services. Better to discuss & confirm with us.
