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Energy Storage Spot & Projection Welding Machine ADR-30000

Short Description:

ADR-30000 Capacitor Discharge Energy Storage Spot Projection Welding Machine
The principle of the ADR-30000 capacitor discharge spot welder is to charge and store a group of high-capacity capacitors through a small transformer in advance, and then discharge and weld the welding parts through a high-power welding resistance transformer. The outstanding features of the energy storage spot projection welding machine are short discharge time and large instantaneous current, so the thermal influence after welding, such as deformation and discoloration, is extremely small. The low-power energy storage welding machine is suitable for welding precision parts, and the high-power energy storage welding machine is suitable for multi-point projection welding, ring projection welding, and sealing projection welding.

Energy Storage Spot & Projection Welding Machine ADR-30000

Welding Video

Welding Video

Product Introduction

Product Introduction

  • Low requirements on the power grid and no impact on the power grid

    Since the principle of energy storage welding machines is to first charge capacitors through a power transformer, and then discharge the workpiece through a welding resistance transformer, they are not susceptible to fluctuations in the power grid. Moreover, due to the small charging power, the impact of the power grid is much smaller than that of AC spot welding machines and secondary rectification spot welding machines with the same welding capacity.

  • The discharge time is short and the thermal influence is small

    discharge time is less than 20ms, the resistance heat generated by the parts is still conducted and diffused, and the welding process has been completed and cooling begins, so the deformation and discoloration of the welded parts can be minimized.

  • Stable welding energy

    time the charging voltage reaches the set value, it will stop charging and switch to discharge welding, so the fluctuation of welding energy is extremely small, which ensures the stability of welding quality.

  • Extra large current, suitable for multi-point annular convex welding, pressure-resistant sealed convex welding process.

  • No need for water cooling, saving energy consumption.

    Due to the extremely short discharge time, there will be no overheating when used for a long time, and the discharge transformer and some secondary circuits of the energy storage welding machine hardly need water cooling.

  • Application of energy storage welding machine

    In addition to welding ordinary ferrous steel, iron, and stainless steel, capacitive energy storage spot welding machines are mainly used for welding non ferrous metals, such as copper, silver, and other alloy materials, as well as welding between different metals. Widely used in industrial production and manufacturing fields, such as: construction, automotive, hardware, furniture, household appliances, metal utensils, motorcycle accessories, electroplating industry, toys, lighting, microelectronics, glasses, and other industries. Energy storage projection welding machine is also a high strength and reliable welding method for spot welding and nut projection welding of high-strength steel and hot formed steel in the automotive manufacturing industry.

Welder Details

Welder Details

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Welding Parameters

Welding Parameters

  Low voltage capacitance Medium voltage capacitance
Model ADR-500 ADR-1500 ADR-3000 ADR-5000 ADR-10000 ADR-15000 ADR-20000 ADR-30000 ADR-40000
Store energy  500 1500 3000 5000 10000 15000 20000 30000 40000
W.S
Input power  2 3 5 10 20 30 30 60 100
KVA
Power Supply  1/220/50 1/380/50 3/380/50
φ/V/Hz
Max Primary current 9 10 13 26 52 80 80 160 260
A
Primary Cable  2.5㎡ 4㎡ 6㎡ 10㎡ 16㎡ 25㎡ 25㎡ 35㎡ 50㎡
mm²
Max short-circuit current  14 20 28 40 80 100 140 170 180
KA
Rated Duty Cycle  50
%
Welding Cylinder Size  50*50 80*50 125*80 125*80 160*100 200*150 250*150 2*250*150 2*250*150
Ø*L
 Max Working Pressure  1000 3000 7300 7300 12000 18000 29000 57000 57000
N
Cooling Water Consumption  - - - 8 8 10 10 10 10
L/Min

Successful Cases

Successful Cases

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After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

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Partner

Partner

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Welder FAQ

Welder FAQ

  • Q: How does the spot welding machine maintain the accuracy and stability of the equipment?

    A: The spot welding machine needs to be calibrated and maintained regularly, and at the same time, it is necessary to keep the equipment clean and lubricated to ensure the accuracy and stability of the equipment.

  • Q: Will the power supply voltage of the spot welder affect the welding effect?

    A: Yes, the power supply voltage of the spot welding machine will affect the welding effect, and it is necessary to select the appropriate power supply voltage according to the requirements of the equipment and the actual situation.

  • Q: Can the welding speed of the spot welder be adjusted?

    A: Yes, the welding speed of the spot welding machine can be adjusted by adjusting the control mode and parameters to meet different welding needs.

  • Q: What is the repair and maintenance cost of the spot welder?

    A: The repair and maintenance cost of the spot welding machine depends on factors such as the model and usage of the equipment. Generally, the cost of spare parts and labor needs to be considered.

  • Q: How to reduce the noise of the spot welding machine during use?

    A: The noise of the spot welding machine mainly comes from the vibration of the equipment and the noise of the fan and other components. The noise can be reduced by using shock pads and adjusting the running speed of the fan.

  • Q: How to save energy consumption of spot welding machine?

    A: The energy consumption of the spot welding machine can be saved by optimizing the equipment use process and rationally arranging the production plan.