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Shock Absorber Inflation and Welding Equipment

Short Description:

The customer’s order volume for shock absorbers has been continuously increasing. The existing non-professional welding equipment is no longer capable of meeting the quality standards for mass production. Therefore, we have entered into a deep technical cooperation with Suzhou Anjia and customized the development of a professional-level shock absorber inflation and welding special machine.

Shock Absorber Inflation and Welding Equipment

Welding Video

Welding Video

Product Introduction

Product Introduction

  • Pressure valve real-time detection and feedback, zero defective products leakage

    Integrates a high-precision pressure detection and feedback system. Collects cavity pressure data every 50ms. Pressure anomaly response time < 100ms. When pressure deviation is detected, the program is automatically locked and an audible and visual alarm is triggered to prevent defective products from flowing out. Combined with the full traceability of welding parameters, the inflation pressure and welding current curves can be queried, meeting the requirements of the automotive industry's quality system audits.

  • Servo pressing closed-loop control, eliminating batch-to-batch strength differences

    Uses servo motors to drive the pressing mechanism and combines it with force sensors for full closed-loop control. The repeatability accuracy of pressing force is ±1%, superior to the traditional cylinder's ±8% accuracy. The inflation and welding process maintains constant pressing force, preventing high-pressure gas leakage. Batch verification shows that the welding shear force difference of the same batch of products is reduced from ±18% to ±3%, achieving the quality standard of a Tier 1 supplier for the main vehicle factory.

  • Integrated design for one-piece integration, significantly improving production efficiency

    Integrated inflation, welding, and detection units, eliminating manual transportation. The single-piece production cycle is compressed from 120 seconds to ≤80 seconds. It has continuous production anomaly warning, automatically stops 3 consecutive defective products, reducing waste. Mass production data shows that the equipment's overall operation rate has increased from 65% to 92%, single-shift production capacity has increased by 50%, and the order delivery pressure has been alleviated.

Welder Details

Welder Details

东升-减震器充气焊机1

Welding Parameters

Welding Parameters

Successful Cases

Successful Cases

case (2)
AZDB-260-4台-减震器连杆吊环焊接专机-(27)-拷贝
比亚迪汽车减震器-吊环焊接专机-(8)
英维特汽车座椅滑轨加强片凸焊机-(11)

After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

single_system_1 single_system_2 single_system_3

Partner

Partner

partner (1) partner (2) partner (3) partner (4) partner (5) partner (6) partner (7) partner (8) partner (9) partner (10) partner (11) partner (12) partner (13) partner (14) partner (15) partner (16) partner (17) partner (18) partner (19) partner (20)

Welder FAQ

Welder FAQ

  • Q: Are you a manufacturer or trading company?

    A: We are a manufacturer of welding equipment for more than 20 years.

  • Q: Can you export machines by your factory.

    A: Yes, we can

  • Q: Where are your factory?

    A: Xiangcheng District, Suzhou City, Jiangsu Province, China

  • Q: What do we need to do if the machine fails.

    A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.

  • Q: Can I make my own design and logo on the product?

    A: Yes, we do OEM.Welcome global partners.

  • Q: Can you provide customized machines?

    A: Yes. We can provide OEM services.  Better to discuss & confirm with us.