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Large diameter nut double head spot welding machine

Short Description:

 

Large-diameter nut double-head spot welding machine is an automatic welding machine for welding large-diameter nuts developed by Agera according to customer requirements. The equipment adopts Bosch Rexroth welding power controller, which can meet the production requirements of welding ring convex nuts with a diameter of φ15-φ32 and increase quality management. System, at the same time, there is an automatic alarm for missing welding and wrong welding, which can ensure the welding quality.

 

Large diameter nut double head spot welding machine

Welding Video

Welding Video

Product Introduction

Product Introduction

  • High yield, high strength, labor-saving

    The welding power supply is Bosch Rexroth welding power supply, with short discharge time, fast climbing speed, and DC output, ensuring welding quality, ensuring airtightness after welding, no welding slag after welding, no blackening, no need to return to the teeth after welding, and reducing the process And artificial, the destruction test can pull through the base material, the strength is high, and the yield rate can reach more than 99.99%;

  • Solve the headaches of missing soldering and wrong soldering

    The equipment has a wrong welding and missing error detection system, which counts the number of nuts welded to the workpiece. If there is a missing welding or wrong welding, the equipment will automatically alarm to avoid the outflow of defective products;

  • The equipment has high stability and the welding process can be traced

    The core components are imported configurations, Siemens PLC is integrated with our self-developed control system, network bus control, and fault self-diagnosis, ensuring the reliability and stability of the equipment, the whole welding process can be traced, and can be connected to the MES system;

  • Solve the problem of difficult stripping after welding

    Our equipment adopts an automatic stripping structure. After the welding is completed, the workpiece can be automatically stripped by the tooling, which solves the problem of difficult welding stripping;

  • Equipment operation is safe, simple and convenient, just for general workers, saving labor costs

    The equipment is started with two hands, plus a safety door and a safety grating. The worker only needs to stand outside and start with both hands, and the equipment will automatically weld. It is very simple and safe. It does not require professional welders or ordinary workers, which saves labor costs;

  • Satisfied with the co-production of large and small nuts, reducing equipment investment

    Adopting the structure of large and small double heads, it meets the welding requirements of p15-p32 diameter ring convex nuts, reduces the investment of equipment, and reduces the area occupied by equipment.

Welder Details

Welder Details

产品说明-160-中频点焊机--1060

Welding Parameters

Welding Parameters

                                        Low voltage capacitance                                    Medium voltage capacitance
        Model   ADR-500    ADR-1500    ADR-3000    ADR-5000      ADR-10000    ADR-15000      ADR-20000        ADR-30000        ADR-40000
   Store energy        500        1500       3000        5000          10000       15000          20000             30000           40000
          W.S
    Input power          2           3          5          10              20           30             30               60             100
          KVA
     Power Supply    1/220/50                                      1/380/50                                               3/380/50
          φ/V/Hz
    Max Primary              current           9          10          13          26              52            80             80               160             260
             A
   Primary Cable        2.5㎡          4㎡         6㎡        10㎡            16㎡           25㎡            25㎡               35㎡             50㎡
           mm²
  Max short-circuit           current          14          20          28          40              80           100            140               170             180
            KA
  Rated Duty Cycle                                                                                                        50
             %
   Welding Cylinder              Size       50*50       80*50      125*80       125*80         160*100       200*150        250*150          2*250*150       2*250*150
            Ø*L
     Max Working             Pressure        1000         3000        7300        7300           12000         18000          29000            57000           57000
              N
    Cooling Water         Consumption           -             -             -           8               8            10              10                10               10
           L/Min

 

 

Model

ADB-5

ADB-10

ADB-75T

ADB100T

ADB-100

ADB-130

ADB-130Z

ADB-180

ADB-260

ADB-360

ADB-460

ADB-690

ADB-920

   Rated Capacity

KVA

5

10

75

        100

100

130

130

180

260

360

460

690

920

Power Supply

ø/V/HZ

1/220V/50Hz

3/380V/50Hz

Primary Cable

mm2

2×10

2×10

3×16

3×16

3×16

3×16

3×16

3×25

3×25

3×35

3×50

3×75

3×90

Max Primary Current

KA

2

4

18

        28

28

37

37

48

60

70

80

100

120

Rated Duty Cycle

%

5

5

20

20

20

20

20

20

20

20

20

20

20

Welding Cylinder Size

Ø*L

Ø25*30

Ø32*30

Ø50*40

Ø80*50

Ø100*60

Ø125*100

Ø160*100

Ø160*100

Ø160*100

Ø200*100

Ø250*150

Ø250*150*2

Ø250*150*2

Max Working Pressure(0.5MP)

 N

240

400

      980

2500

3900

6000

10000

10000

10000

15000

24000

47000

47000

Compressed Air Consumption

 Mpa

 0.6-0.7

 0.6-0.7

 0.6-0.7

0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

 0.6-0.7

Cooling Water Consumption

 L/Min

-

-

6

6

8

12

12

12

12

15

20

24

30

Compressed Air Consumption

L/Min

1.23

1.43

1.43

2.0

2.28

5.84

5.84

5.84

5.84

9.24

9.24

26

26

 

 

Successful Cases

Successful Cases

case (1)
case (2)
case (3)
case (4)

After-sales System

After-sales System

  • 20+Years

    service team
    Accurate and professional

  • 24hx7

    service online
    No worry after sales after-sales

  • Free

    Supply
    technical training freely.

single_system_1 single_system_2 single_system_3

Partner

Partner

partner (1) partner (2) partner (3) partner (4) partner (5) partner (6) partner (7) partner (8) partner (9) partner (10) partner (11) partner (12) partner (13) partner (14) partner (15) partner (16) partner (17) partner (18) partner (19) partner (20)

Welder FAQ

Welder FAQ

  • Q: Are you a manufacturer or trading company?

    A: We are a manufacturer of welding equipment for more than 20 years.

  • Q: Can you export machines by your factory.

    A: Yes, we can

  • Q: Where are your factory?

    A: Xiangcheng District, Suzhou City, Jiangsu Province, China

  • Q: What do we need to do if the machine fails.

    A: In the guarantee time(1 year), we will send the spare parts to you for free. And provide the technical consultant for any time.

  • Q: Can I make my own design and logo on the product?

    A: Yes, we do OEM.Welcome global partners.

  • Q: Can you provide customized machines?

    A: Yes. We can provide OEM services.  Better to discuss & confirm with us.