End Plate Flange

Short Description:

At present, the flange welding of the end plate of construction pipe piles mainly adopts the method of manual CO2 welding, which requires manual flattening, spot welding positioning, welding, turning over and re-welding and other processes.

The disadvantages of artificial pipe pile end plate flange welding are: unstable weld quality, poor weld consistency, waste of welding materials, low efficiency, etc., and due to the poor welding environment, welders’ wages are rising rapidly year by year, and personnel mobility is high, which is not good manage!

According to the needs of customers, Anjia has developed a fully automatic pipe pile end plate flange robot welding production line, which can automatically split pieces, seam-following welding, and automatic blanking, completely replacing manual welding, and greatly improving the quality of pipe pile end plate flange welding and efficiency.

The equipment takes two welding robots equipped with intelligent seam tracker as the core, which can automatically follow the seam, press it, weld two seams on two sides, one long and one short, and automatically unload the material. In addition to manual coiling, the whole process of fully automatic pipe pile end plate flange welding does not require personnel to participate.

The equipment is mainly composed of a slicing mechanism, a roller line, a seam following mechanism, a pressing mechanism, a welding robot, an automatic turning mechanism, a work displacement mechanism, a blanking mechanism, a control system, an automatic gun cleaning, and welding dust removal.